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  • Understanding Datasheets Banner

Motor Datasheets - Associated In-House Tests

Overview

The data in our datasheets comes from testing manufactured motors. Here we cover a simple overview of our in-house test procedures. We've shown example graphs and charts, which are actual results we have used to evaluate devices. The chart below summarises which tests are used for each device type.

  • Test Procedures for Different Device Types
  • Test Procedures for Different Device Types

DC Motor Commutator Profile

The Commutator Profile generates a polar chart showing the variation in terminal resistance and inductance as the motor is rotated 360 degrees. From these charts we can extrapolate information about the motor and check it against specifications, such as Maximum Inductance and Number of Poles; it can also be used to spot any potential defects with the manufacturing parameters of the motor commutator.

  • Example of Commutator Profile Test Results
  • Example of Commutator Profile Test Results

Data Used For: Conformity Limits Specifications, Construction Specifications, Typical Performance Characteristics, Typical Electrical Characteristics

Motor Coordinate Measurements

This test involves taking dimensionally accurate photos of the motor, and then combining the images to accurately measure appropriate distances. We store all images internally so we can quickly access the results for each batch of each product.

  • Example of Coordinate Measurements Test Results
  • Example of Coordinate Measurements Test Results

Data Used For:  Physical Specifications, Leads & Connectors Specifications, Product Dimensional Specification

Motor Torque Profile

The Motor Torque Profile test measures the performance of our DC motors with a precision dynamometer. The data shows us important information about conformance, such as maximum power output, as well as allowing us to generate useful typical characteristics.

  • Example of Pair Motor Torque Profile Test Results
  • Example of Pair Motor Torque Profile Test Results

Data Used For: Conformity Limits Specifications, Typical Performance Characteristics, Typical Electrical Characteristics, Typical Mechanical Characteristics

Gearmotor Torque Profile

Our Gear Motor Profile test returns similar results as the Motor Torque Profile test, but uses a larger dynamometer for our DC gearmotors. The results of speed, current, power out, and efficiency are collated into one graph for quick evaluation, which we print on our datasheets.

  • Example of Gearmotor Torque Test Results
  • Example of Gearmotor Torque Test Results

Data Used For: Conformity Limits Specifications, Typical Performance Characteristics, Typical Electrical Characteristics, Typical Mechanical Characteristics

Vibration / Resonator Sled

The Vibration Sled and Resonator Sled tests are similar procedures, with Linear Resonance Actuators tested on the resonator sled and other vibration motors, such as Eccentric Rotating Mass motors, tested on the vibration sled. The tests use accelerometers and power measurements to generate several performance graphs.

  • Example of Vibration Sled Test Results
  • Example of Vibration Sled Test Results
  • Example of Resonator Sled Test Results
  • Example of Resonator Sled Test Results

Data Used For: Conformity Limits Specifications, Typical Performance Characteristics, Typical Electrical Characteristics, Typical Haptic Characteristics, Resonator Frequency Response, Resonator Impedance Plot

Conclusion

This guide has explained the information included on our datasheets, referring to examples, explaining terms, and demonstrating how the test results are generated. 

We perform additional in-house tests to provide customers with information beyond industry standard specifications. As a result be believe that designing applications with our motors is simpler and less risky.

Did you know that we can also use our testing facilities to generate datasheets for existing parts, which we can then use to design and manufacture a replacement / compatible motor. Please contact us, if you think this would benefit your company.

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